Front Brake Pad Removal, Installation, and Inspection
Special Tools Required
Image Description/Tool Number
310186.png Brake Caliper Piston Compressor 07AAE-SEPA101
1. Brake Fluid - Remove

1.
Remove some brake fluid from the reservoir.

4. Brake Pad - Remove


1.
Remove the brake hose mounting bolt (A).

2.
Remove the flange bolt (B) while holding the caliper pin (C).

NOTE: Be careful not to damage the pin boot.

3.
Pivot the caliper body (D) up out of the way.

NOTE: Check the hose and the pin boots for damage and deterioration.






4.
Remove the pad shims (A) and the brake pads (B).

NOTE: Be careful not to damage or deform the pad return springs (C).

5.
Remove the pad retainers (D).

NOTE: The upper and lower pad retainers are different. During installation, make sure the pad retainers are in the proper positions.

6.
Clean the caliper bracket (E) thoroughly; remove any rust, and check for grooves and cracks.

7.
Verify that the caliper pins (F) move in and out smoothly. Clean and lube if needed.

1. Brake Pad - Install


1.
Install the brake caliper piston compressor tool (A) on the caliper body (B).

2.
Press in the piston with the brake caliper piston compressor tool.

3.
Remove the brake caliper piston compressor tool.






4.
Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to the retainer mating surface of the caliper bracket (indicated by the arrows).

5.
Install the pad retainers (A).

NOTE:
The upper and lower pad retainers are different. During installation, make sure the pad retainers are in the proper positions.
If you are replacing the brake pads with new ones, also replace the pad retainers.

6.
Wipe off the excess assembly paste from the retainers. Keep the assembly paste away from the brake disc and the brake pads.

7.
Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to the pad side of the shims (B), the back of the brake pads (C), and the other areas indicated by the arrows.

8.
Wipe off the excess assembly paste from the pad shims and brake pads friction material. Keep grease and assembly paste away from the brake disc and brake pads. Contaminated brake disc or brake pads reduce stopping ability.

9.
Install the brake pads and pad shims correctly with the wear indicator (D) on the upper inside position.

NOTE:
If you are reusing the brake pads, always reinstall the brake pads in their original positions to prevent a temporary loss of braking efficiency.
Be careful not to damage or deform the pad return springs (E). If the pad return springs is damaged or deformed, replace the brake pad as an assembly.
The upper and lower pad return springs are different. During installation, make sure the pad return springs are in the proper positions.






10.
Pivot the caliper body (A) down into position.

11.
Install the flange bolt (B) while holding the caliper pin (C).

NOTE: Be careful not to damage the pin boot.

12.
Install the brake hose mounting bolt (D).

3. Brake Fluid - Refill

1.
Press the brake pedal several times to make sure the brakes work.

NOTE: Engagement may require a greater pedal stroke immediately after the brake pads have been replaced as a set. Several applications of the brake pedal will restore the normal pedal stroke.

2.
Add brake fluid as needed.

3. Front Brake Pad - Inspect

Inner pad

Outer pad

1.
Check the thickness (A) of the inner pad (B) and the outer pad (C). Do not include the thickness of the backing plate.

Brake pad thickness:
 
Standard:
11.0 mm (0.433 in)
 
Service limit:
1.6 mm (0.063 in)

2.
If any part of the brake pad thickness is less than the service limit, replace the brake pads as a set.